Control Panel Troubleshooting
Industrial control panels (ICP) are a systemic collection of at least two parts including overload relays, motor controllers, circuit breakers, fused disconnect switches and associated control devices such as selector switches, control relays, pushbutton stations, terminal blocks, switches, timers, pilot lights and wiring, among other parts.
The components of control panels are categorized into control, electrical power and operator devices. Each component in a control panel plays a specific function. Available in different designs and sizes, ICPs are found in almost every industry, each with a control panel that meets its requirements.
ICPs find use in industrial settings such as factories. They’re used to control and monitor production lines or complex machines. Control panels are found in mainframe computers, ships, nuclear power plants and even aircrafts. Whereas traditional control panels are manipulated through analog instruments and push buttons, modern versions come with touch screens.
Control panels come in simple basic designs. A good control panel is easy to operate, attractive in appearance and reliable to function when needed and as expected. Moreover, they’re easy to maintain and cost less to make. Although manufacturers can design control panels based on certain specifications, it’s best to understand that control panels are all about procedures.
When control panels fail, the machines they control and monitor either stops working or they don’t work as they should. The end result for any company is reduced production, leading to lost revenue. However, if quick action is taken to solve the problems, such losses can be prevented, if not minimized.
Troubleshooting industrial electrical problems takes an experienced team of technicians with working knowledge of control panels and how they operate. We have what it takes to troubleshoot your manufacturing or production line control panels problems, getting you back up and running in no time.
What Makes Our Control Panel Troubleshooting Services Unique
Our motor control troubleshooting services are unique from the competition because we offer full service electrical control panel assembler, including repair, modification and replacement of industrial control panels. We also sell parts in-house such as switches, making IMS a one-stop-solution for all your industrial CP needs. Moreover, we’ve got extensive experience in troubleshooting manufacturing control panels.
With many years of experience, we understand industrial control panels. We have a great background troubleshooting and servicing control panels. We’re experienced in servicing ICPs. We know which types of control panels to use for which applications.
What’s more, we troubleshoot EVERYTHING related to control panels such as terminal blocks, switches, timers, pilot lights, etc.
We work on all brands of industrial control panels, including the following
- Allen Bradley
- Schneider Electric
- G. E.
Industries We Serve
We serve many industries with control panels at the core of their machine operations and production lines. Some of these industries include:
- The pharmaceuticals industry
- The Logistics industry
- The Food industry
- General manufacturing industries
- The Automotive industries
Why the Need for Our Control Panel Troubleshooting Services
When an industrial machine’s control panel stops working, the entire machine or production line goes down or the timing of the machine gets off. This disrupts the production process, and can cost the business thousands or hundreds of thousands of dollars per hour. Therefore, it’s important to get issues with your control panel fixed as soon as possible.
Customers will generally need this service if any of the following is true:
- Control panel has burned out power supplies
- Control panel has bad relays
- Control panel has bad push-buttons
- There’s need for upgrades and modifications to improve performance and production
- There’ need to add relays to a control panel
- There’s need to add e-stops to a control panel
- There’s need to add power supplies to a control panel
Why Our Control Panel Troubleshooting Services are Trusted
We know the OSHA rules and regulations, ensuring that our services don’t just meet, but surpass them for the best outcomes. What’s more, we’ve repaired a lot of control panels in different industries where our customers run large complex machines and production lines.
We install, repair, and troubleshoot this equipment. This gives us a deep understanding of the equipment’s configurations and capabilities. All our industrial control panel troubleshooting, installations, repairs, modifications or replacement services are tested to ensure they meet factory specifications and industry standards before we leave a job.
We have more than 60 years of combined experience working on production line machinery. This has earned us a good reputation as a trustworthy company. We’re also cost-effective and it’s our desire to get you up and running as quickly as possible.
Moreover, many of our customers have been working with us since IMS was originally started in 1994. We believe this is a testament to the quality and dependability of the service that we provide. This has seen our customers return for the same services, giving us repeat business.
The experience, customer loyalty and our ability to troubleshoot control panels that meet the facility’s unique monitoring and controlling requirements make IMS a trustworthy brand.
Why Choose Us
This service is unique from the competition because we offer unmatched timely control panel troubleshooting, installations, repairs, modifications and replacement services accompanied with exceptional customer service and after-repair-services. It’s our quality services, industry experience worth decades, an experienced team of control panel experts and a pool of state-of-the-art modern equipment, machinery and parts that set us apart from our competition.
We can partner and work together long-term to ensure that your machine monitoring and controlling equipment works effectively and in case of problems, get the bad components replaced or repaired as soon as possible, or get your new plant’s control panel working as per your specifications. We assure you of quality services to meet your needs and great outcomes to keep you happy. After all, your happiness is our happiness and so is your success.
As such, your needs and happiness comes first. Therefore, we do what’s within our powers to provide industrial control panel solutions tailored to meet your unique needs. We are here for you.
We offer full service, including troubleshooting, repair, installation, replacement and modification of your control panels. We do production line control panel troubleshooting in-house, so we’re truly a one-stop-shop for all your monitoring and controlling needs.
Are you experiencing industrial electrical panel problems?
Call IMS today to discuss your control panel troubleshooting needs.